Step Tile Tr5 Trapezoidal Roofing Corrugated Sheet Three Layer Roofing Rolling Forming Machine

• Customization: Available
• After-sales Service: Video Guide or on-Site Debugging
• Warranty: 18 Months
• Model NO.: Three Layer
• Tile Type: Colored Steel
• Certification: CE, ISO
• Condition: New
• Customized: Customized
• Usage: Roof, Wall, Floor
• Transmission Method: Machinery
• Drive Mode: Chain
• Material of Shafts: 45# Steel
• Machine Frame: 350 H Steel Welded
• Material Thickness: 0.3-0.8mm
• Type: Automatic
• PLC Langauge: English and as Your Request
• Color: Blue or Accordng to Customers′request
• Technical Support: Whole Life of Machine
• Voltage: 380V or as Customer′s Request
• Speed: 20-25m/Min
• Material of Cutting Blade: Cr12, Heat Treatment
• Transport Package: Nude with Waterproof Plastic Packaging
• Specification: 7800mm*1800mm*1600mm
• Trademark: HENERFFM
• Origin: Hebei
• HS Code: 84552210
• Production Capacity: 30 Stes/Month
• Package Size: 7800.00cm * 1800.00cm * 1600.00cm
• Package Gross Weight: 5000.000kg

Product Description

Product Description

The advantage of three layer roll forming machine:

1. Product Versatility:
The vertical three layer roll forming machine is capable of manufacturing a wide variety of tile profiles, catering to diverse architectural styles and functional applications.

2. Enhanced Durability:
Constructed from high-strength materials and utilizing precision engineering, the machine is designed for extended operational longevity.

3. Energy Efficiency & Eco-Friendliness:
This forming machine operates with minimal energy consumption during production and optimizes raw material usage, significantly reducing waste and adhering to environmental standards.

4. Broad Material Compatibility:
The machine demonstrates strong adaptability, efficiently processing various materials including color steel and aluminum magnesium manganese alloy.

5. Automated Mold Change (Select Models):
Certain configurations feature rapid, automated mold changing capabilities, facilitating seamless production of different tile specifications and enhancing manufacturing flexibility.

6. Reduced Labor Requirements:
Its high degree of automation minimizes manual intervention, thereby lowering labor intensity and associated personnel costs.

7. Comprehensive Safety Features:
Safety is integral to the design and build of the three layer roll forming machine, incorporating protective safeguards to mitigate accident risks.

8. Simplified Maintenance:
Featuring a straightforward structure, the machine allows for easy routine maintenance and troubleshooting, ensuring consistent and stable production output.

Profile drawing for reference:

Roofing sheet has many different shapes,usually different countries have its own popular design ,we can customize the machine as customers' demand.

Processing Flow:

Decoiler- Feeding material into machine -Roll forming - Hydraulic cutting -Products receiving table

Three Layer Roll Forming Machine
Raw Material	PPGI,GI
Material Thickness	0.3 - 0.8mm(31-21 Gauge)
Machine Frame	350mm H Beam Structure, With 18 mm Welded Steel Middle Support Plate.
Material Of Rollers	High Grade 45# Forged Steel. Chromed Treatment (Chrome Thickness:0.05 Mm), Make The Rollers Surface More Smoothly, Improve The Hardness And Prevent Abrasion,Anti Corrosion Increase Of Service Life
Diameter of shafts	Φ70mm
Material of shafts	45# Steel Thermal Refining, Prevent Deformed And Improve The Hardness
Forming speed	About 15m/min
Voltage	380v 50hz 3phase Or As local customer request
Work power	7.5 kw
Cutting type	Hydraulic cutting
Cutting blade material	Cr12Mov, with acutting lifespan exceeding 1 million times.

Feeding Device

1. There are 2 rollers at the feeding device, which can be rotated to reduce the friction of the feeding and avoid scratches on the surface of the material.

2.Touch stainless rollers can make the material go into the machine smoothly and prevent the scratch on the material surface.

3. With a hand wheel to adjust the feeding width, making the feeding more accurate.

4. With broach, it is convenient to cut material 

Roll Forming Device

1. Frame:350H steel
2. Roller stations:18+16 stations
3. Roller materila:45# steel with quenched treatment and hard chroming 
4. Shaft material:45# steel with tempering treatment
5. Motor power:5.5kw 
Our machine use very thick material to manufacturing the machine basic frame, ensure very stable when it running. The machine especially add diagonal bracing to make sure stability.

Automatic Shearing System

1. Utilizing a dual oil cylinder system for enhanced stability over single cylinder setups.2. Hydraulic motor rated at 5.5 kW, equipped with an energy accumulator.The cutter is constructed from GB-Cr12 material and undergoes heat treatment.
3. Cutting length tolerance is within ±10 meters per 2 millimeters.
4. Cutting operations are characterized by a stable and safe working environment, producing minimal noise.

PLC control system

Hydraulic station

PLC brand:Delta(Taiwan) PLC, and transducer and touched screen
1. Encoder brand:Omron
2. Operating language:English and Chinese(or as requested)
You can set the orders on this part,changing product length and quantity,it is really easy to operate,and there are aviation plugs
to make it much easier to install the machine while it arrived.

The hydraulic oil station is outfitted with 2 solenoid valves and a robust 5.5 kW motor to accommodate the machine's
high-intensity operations. It requires the addition of 46# hydraulic oil. During filling, an oil gauge display is provided,
ensuring precise measurement even if the filling volume exceeds the gauge's scale.

Q1. Can you manufacture the roll forming machine according to my profile drawing or picture of finished product ?

A: Yes. Our rich experienced technical team can draft the accurate profile drawing, provide the most suitable technical solution for your required roll forming machine.

Q2. How can we be assured that you will deliver us quality machine with spare parts ?

A: 1. Customers can come to our factory, or send the technical people to our factory for checking the quality. 2. We can send the technicians to the buyer's factory for the installation of the machine.

Q3. What's your payment terms and delivery time?

A: 30% as the deposit by T/T in advance, 70% as the balance payment by T/T after your inspect the machine well and before delivery. Of course your payment terms are acceptable. After we get down payment, we will arrange production. About 45 workdays for delivery.

Q4. Do you have after-sales support?

A: Yes, we are happy to provide advice and we also have skilled technicians available across the world. 

Q5. Do you sell only standard machines?

A: No, most of our machines are customized according to customers specifications, also adopt top brand components.

Q6. What will you do if the machine is broken?

A: We provide 1 year free warranty and free technical support for the whole life of any machine. If the broken parts can't repair, we can send the new parts replace the broken parts freely, but you need pay the express cost by yourself. If it is beyond the warranty period, we can negotiate to solve the problem, and we supply the technical support for the whole life of the roll forming machine.

Q7. Can you be responsible for transport?

A: Yes, please tell me the destination port or address. we have rich experience in transporting.

Q8. How to visit your company?

A:1) Fly to Beijing airport, By high speed train From Beijing Nan to Cangzhou Xi (1 hour).

   2)Fly to Tianjin airport, By high speed train From Tianjin to Cangzhou Xi (0.5 hour).

   3) Fly to Shanghai Airport: By high speed train From Shanghai Hongqiao to Cangzhou Xi(4.5 hours), then we can pick up you.